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| #Post#: 12136-------------------------------------------------- | |
| A new Peerless 110 Differential | |
| By: Graham Hill Date: December 16, 2024, 3:37 am | |
| --------------------------------------------------------- | |
| I am pleased to confirm that Gemini Karts now have a stock of | |
| �metric� Peerless differentials and axle suitable for the | |
| European market. The Peerless 110, now available on Gemini Karts | |
| website, is the result of their direct design negotiation with | |
| Comet (Comet Clutches and Peerless Gear LLC are sister companies | |
| under the USA group �Certified Parts Corporation�). | |
| The differential is supplied with a 1000mm long 25mm diameter | |
| axle keyed along its entire length, (both sides), complete with | |
| grooved ends to accept a circlip retainer, allowing the fitting | |
| of standard 25mm go kart drivetrain components. | |
| Gemini Karts also have a stock of compatible 420 60-tooth | |
| plate-wheels available, with a 420 70-tooth plate-wheel soon in | |
| the New Year. Their recommendation is to fit a disc brake to | |
| both axles and a new 200 diameter disc for carrier-mounting is | |
| also available soon. | |
| All further enquires to either Chris or Mark at Gemini on 01933 | |
| 357797. | |
| #Post#: 12137-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: Jimr1999 Date: December 16, 2024, 4:01 am | |
| --------------------------------------------------------- | |
| Looks like a total re-design from previous Peerless 100 series | |
| diffs Graham, and the 25mm keyed axle will make it a lot easier | |
| to use on a CK. A great improvement. | |
| Its torque rating is fine for our requirements (Standard engine | |
| is about 13N/M at shaft, so geared up, that leaves headroom) | |
| I will add that in my experience of braking the diff casing | |
| rather than each shaft, I have yet to find a problem with the | |
| result, but understand the logic behind braking both axles. | |
| When I fabricated mine, I used long and short half axles to get | |
| the diff and sprocket to accept a central engine position and | |
| direct drive for the torque convertor, this saved room in the | |
| engine bay and the need for an adapter (Like used in many U.S. | |
| builds) to offset the sprocket. | |
| https://www.renegadecyclekarts.com/products/p/differential-sprocket-adapter | |
| A layshaft solves that issue. | |
| The new guidance on maximum track would be well within at 1m | |
| total length, axles up to 1090mm seem to be within our rules. | |
| I am sure all 15 will fly off the shelf with Gemini and I wish | |
| them luck with it. | |
| #Post#: 12138-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: Jimr1999 Date: December 16, 2024, 4:13 am | |
| --------------------------------------------------------- | |
| ... thinking out loud for future re-designs Graham, if the | |
| design was altered so one of the half shafts was 90mm longer, | |
| that would kill two birds with one stone??? A 1090mm axle and an | |
| offset diff location. | |
| JimR | |
| #Post#: 12139-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: Graham Hill Date: December 16, 2024, 4:16 am | |
| --------------------------------------------------------- | |
| Jim. Yes, Gemini do not currently offer a spacer to offset the | |
| platewheel, but are happy to develop one if there is a | |
| requirement. Additionally they have suggested that further | |
| design changes are possible with Comet if unequal axle lengths | |
| are seen as a preference. If you email me with | |
| suggested dimensions I can get them onto this. | |
| #Post#: 12145-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: StefanN Date: December 17, 2024, 2:29 am | |
| --------------------------------------------------------- | |
| [quote author=Jimr1999 link=topic=1618.msg12137#msg12137 | |
| date=1734343297] | |
| Its torque rating is fine for our requirements (Standard engine | |
| is about 13N/M at shaft, so geared up, that leaves headroom) | |
| I will add that in my experience of braking the diff casing | |
| rather than each shaft, I have yet to find a problem with the | |
| result, but understand the logic behind braking both axles. | |
| [/quote] | |
| Thanks for the news Graham and well done Gemini. | |
| Jim, under braking, you need about 280Nm (very approximate) to | |
| lock the back axle which comes closer to the max torque of the | |
| diff (305Nm). I suspect there�s a good safety margin in the | |
| spec, but I can see the logic in braking both sides. | |
| #Post#: 12146-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: Jimr1999 Date: December 17, 2024, 3:01 am | |
| --------------------------------------------------------- | |
| Me too Stefan, makes for a good safety if the diff does fail. If | |
| the wheels lock at that force, then they should also spin at | |
| that torque? | |
| The new Peerless110 diff has a much narrower body than the old | |
| 100 Peerless, mounting both a disc and a sprocket would not be | |
| possible without an adapter. | |
| JimR | |
| #Post#: 12148-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: Granville Date: December 17, 2024, 2:36 pm | |
| --------------------------------------------------------- | |
| I run twin brakes with the peerless 100. My theory was that if | |
| using a single brake on the diff housing and one wheel locked up | |
| and started sliding the other would be free to rotate within the | |
| diff so you would not be braking that free spinning wheel at | |
| all. I ended up using an adjustable twin piston master cylinder | |
| so that both brakes could be matched so one side did not lock up | |
| before the other. | |
| This diff looks so much better than the 100, as the shafts on | |
| the 100 had to be machined down to 25mm and a 6mm slot then had | |
| to be machined all the way along the shafts. | |
| Tempted to get one of the 110s for my second build but wonder | |
| just how much difference does a �250 diff make than a solid axle | |
| for what we use them for, having never driven a solid axle I | |
| don't know the advantage or disadvantage that come with using or | |
| not using a diff. Anyone any experience of using both, is one | |
| better than the other? | |
| #Post#: 12154-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: Jimr1999 Date: December 18, 2024, 6:39 am | |
| --------------------------------------------------------- | |
| News to me... | |
| On looking through the Gemini site today, it seems you can now | |
| get the front steering arm in the low position as well as the | |
| high position. Gives more flexibility in steering link location. | |
| https://www.geminikarts.co.uk/product/front-axle-steering-arm-yolk/ | |
| JimR | |
| #Post#: 12159-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: jim Date: December 19, 2024, 12:06 am | |
| --------------------------------------------------------- | |
| These axles look good and the price seams ok. I've got to go to | |
| the doctors this morning and it's just round the corner from | |
| Gemini. I may have to call in, buy one and fit it to the Ford | |
| Schlock inspired CK I'm very slowly building. I will try and put | |
| up some build photos in the next 12 months or so, if any | |
| progress is made. | |
| #Post#: 12165-------------------------------------------------- | |
| Re: A new Peerless 110 Differential | |
| By: Jimr1999 Date: December 19, 2024, 6:59 am | |
| --------------------------------------------------------- | |
| Dimensioned drawings courtesy of Gemini Karts attached... | |
| JimR | |
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