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| #Post#: 41503-------------------------------------------------- | |
| #820 new frame build | |
| By: cunningham_821 Date: April 28, 2014, 5:04 pm | |
| --------------------------------------------------------- | |
| So ive been talking/brainstorming about this for a while. After | |
| really looking over the 500 frame I realize there is so much | |
| chopping I wanna do. I still want to race my bike this year soon | |
| as my motor comes back so I decided last night to use the 85 250 | |
| frame it isnt being used and is a perfect candidate for the | |
| radical idea I have for this frame. When done it will look like | |
| a normal 500. And 820 will get a stockish motor and ill find a | |
| jockey to race it in stock class against raptors and yfz's. | |
| #Post#: 41505-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: cunningham_821 Date: April 28, 2014, 5:30 pm | |
| --------------------------------------------------------- | |
| The beginning.... | |
| [URL= | |
| http://s875.photobucket.com/user/cunningham_821/media/lt500%20drag%20quad/20140… | |
| #Post#: 41508-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: Lt500kid Date: April 28, 2014, 8:15 pm | |
| --------------------------------------------------------- | |
| That's not a 85-86 frame! | |
| #Post#: 41509-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: Dezsled Date: April 28, 2014, 8:20 pm | |
| --------------------------------------------------------- | |
| Yeah it's got a wishbone in front of the cyl... | |
| But the front shock mounts are under the frame rail.... Hmmmm | |
| P* | |
| #Post#: 41510-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: cunningham_821 Date: April 28, 2014, 8:25 pm | |
| --------------------------------------------------------- | |
| Yes it is. Look closely at the front upper shock mounts... some1 | |
| cut the single tube out and welded in a wishbone from a later | |
| year... made some progress this is basically what it will look | |
| like but the motor mount tubes will get cut out and replaced | |
| with custom chromoly motor | |
| tubes.[URL= | |
| http://s875.photobucket.com/user/cunningham_821/media/lt500%20drag%20quad/20140… | |
| /> | |
| #Post#: 41512-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: cunningham_821 Date: April 28, 2014, 8:40 pm | |
| --------------------------------------------------------- | |
| Ive had this frame in my garage for bout 5 years was given to me | |
| by a friend. To be honest I never realized how nice this frame | |
| is. Got the tape out and it is 1/16 out which imo is nothing and | |
| doesnt have globs of weld repairs all over it. The lower tubes | |
| have some rust pin Holes where the pegs mount. The lower tubes | |
| will be getting cut out and replaced. So here are a few mods I | |
| will be doing and also some thoughts: | |
| chromo subframe similar to 820 | |
| Replaced lower motor cradle tubes with integrated welded on | |
| chromo drag pegs. | |
| Reworked chromo motor mounts getting rid of the aluminum mounts | |
| tubing will bolt right to motor. | |
| Chromo upper rear shock mount. | |
| +6 forward bolt on ridgid front end | |
| all ti chassis hardware | |
| 2 qt fuel tank | |
| white/blue zilla fender. | |
| now the thoughts: | |
| Cutting off front end and stretching frame +6 to better match | |
| zilla frame dimensions. | |
| reworking front upper shock mounts to later year style. | |
| removing the single tube back bone and switching to 2 chromo | |
| back tubes to make it easier to work on. | |
| I know not many here are interested in a drag build but I really | |
| love feedback. I love the zilla and wish it had more of a | |
| following but to be honest my bike now turns heads and draws a | |
| handful of curious patrons at the track every race when it | |
| whoops up on a 450 with 3x more money and 50 more cc's.. Makes | |
| me feel good to hear some1 say they never knew a zilla could run | |
| like that... | |
| #Post#: 41522-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: El Diablo Date: April 29, 2014, 5:08 am | |
| --------------------------------------------------------- | |
| On my 90 Zilla, I hacked off the rear end & modified a Honda | |
| 400EX sub-frame to fit. It's all a bolt on deal. If I had to do | |
| it all over again for a dedicated drag build similar to what you | |
| are doing, I would fab up a bolt on sub-frame out of aluminum | |
| tubing. Just tig it together. That would be a substantial weight | |
| savings. Trick looking too! Keep us up to date with the | |
| progress. It's gonna be a killer ride that's for sure. | |
| #Post#: 41658-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: Aarona40 Date: May 2, 2014, 11:30 pm | |
| --------------------------------------------------------- | |
| I like Drag builds!!!!! Especially ones that have lots of fab | |
| work done by the owner. Looking forward to watching this Bud!! | |
| What are you planning on for suspension? Strutted/ridged or | |
| sprung? Give us some more details. | |
| You gonna build a tank? Could always build one similar to what | |
| I did on the 1100. Super easy out of sheetmetal. | |
| Keep the pics coming... | |
| #Post#: 43850-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: cunningham_821 Date: October 6, 2014, 5:03 pm | |
| --------------------------------------------------------- | |
| Ok forums are dead. Gonna revive this thread. So after thought | |
| im not using the 250 frame and will be using the good old zilla | |
| frame. I got the jig made for building the front end and the | |
| swingarm jig isnt far behind. After thought and measuring the | |
| 250 frame is lighter than a 500 but also way shorter and I think | |
| ill be further ahead to use the zilla frame. If I do the 250 ill | |
| have to add 6 inches just to get to the length of a stock zilla | |
| frame. Pics to follow. | |
| #Post#: 43875-------------------------------------------------- | |
| Re: #820 new frame build | |
| By: cunningham_821 Date: October 8, 2014, 7:38 am | |
| --------------------------------------------------------- | |
| Front end jig done... working on my swingarm jig. When done will | |
| go from stock to +10 | |
| [URL= | |
| http://s875.photobucket.com/user/cunningham_821/media/lt500%20drag%20quad/20141… | |
| />[URL= | |
| http://s875.photobucket.com/user/cunningham_821/media/lt500%20drag%20quad/20141… | |
| />[URL= | |
| http://s875.photobucket.com/user/cunningham_821/media/lt500%20drag%20quad/20141… | |
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