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| #Post#: 101127-------------------------------------------------- | |
| Project Thunder | |
| By: Matthew Date: March 27, 2016, 5:10 pm | |
| --------------------------------------------------------- | |
| So, in light of not much happening on the Series LR front | |
| (waiting for a gap in the schedule of my good friend who is | |
| going to restore it for me), flush with the money from selling | |
| my steam engine, and wanting to scratch a 15-year itch, I went | |
| and bought a Meteor. | |
| For the uninitiated, the Meteor is a 27 litre V12 engine | |
| produced by Rolls-Royce as a land-based development of the | |
| legendary Merlin aero engine. Stripped of the supercharger, | |
| propellor reduction gear and other aviation-related | |
| paraphernalia, Meteors were used to power every British heavy | |
| tank from the WW2 Cromwell up to the Centurion/Conqueror family | |
| that was replaced by Chieftain and its all-new Leyland Diesel | |
| running gear. They were still in use with the Swedish Army up | |
| until the mid 90s, so availability of parts and even entire | |
| engines is still relatively decent if one knows where to look. | |
| In naturally aspirated form, a Meteor knocks out around 650bhp | |
| and 1600lb-ft of torque. Most importantly for WW2 tank crews, it | |
| was the first heavy tank engine to make anywhere near such | |
| power, and to make it reliably - a function of its very | |
| understressed nature from being designed for forced induction. | |
| With weight-saving no longer important, and with cost in mind, a | |
| lot of the forged internals of the Merlin became cast for use in | |
| Meteors, and whenever possible the production used obsolete | |
| and/or quality-rejected Merlin parts to avoid waste. | |
| Meteor engines were built not only by Rolls Royce, but also by | |
| Rover, Bedford, Meadows and other manufacturers under license as | |
| part of the war effort. Rover continued making the engines up | |
| until the late 60s, having done a deal in wartime to take over | |
| the majority of production for RR in a swap for their gas | |
| turbine technology, which they were struggling to develop - but | |
| which RR, under legendary jet engineer Stanley Hooker, soon | |
| turned around. | |
| So. This particular Meteor, number R47735, was purchased in | |
| running form about 10 years ago by an aircraft-restoring friend | |
| of mine, who intended to use it for parts to rebuild a damaged | |
| Merlin, which would be worth about 10x the price. However, a | |
| change in circumstances meant that shorty after stripping it | |
| down, he sold it to a elderly collector who intended to rebuild | |
| it "one day". This never happened, and the various parts | |
| languished under a tarp in his garden for 9 years until I | |
| arrived on the scene. Having expressed my desire to one day own | |
| an aero-type engine, aero-restorer friend duly put me in touch | |
| with collector and a deal was struck. | |
| So, then came the day of collection! 4 of us just about managed | |
| to manhandle the major components into the back of a van without | |
| killing ourselves, and so began the trek to the workshop of the | |
| aero-friend, who is going to help me stick it back together. | |
| Unloading was a lot easier at this end with the help of a 5-ton | |
| forklift truck! | |
| Here are some snaps of the engine as it arrived. For some idea | |
| of scale, that is full-size pallet it is sitting on! | |
| http://i1369.photobucket.com/albums/ag227/cheshirecowboy/Meteor/DSC_0891_zps2nb… | |
| http://i1369.photobucket.com/albums/ag227/cheshirecowboy/Meteor/DSC_0892_zpsqur… | |
| Instructions not included! | |
| http://i1369.photobucket.com/albums/ag227/cheshirecowboy/Meteor/DSC_0895_zpsaqg… | |
| I currently only have the sellers' word that it is indeed all | |
| there - time will tell as I come to reassemble it! | |
| I already know that a few things will need to go on the shopping | |
| list. Firstly, some ham-fisted ape (most probably at the MOD | |
| disposal contractor where the engine will originally have come | |
| from) has completely butchered the intake manifold with an angle | |
| grinder to circumvent some seized nuts and studs that would have | |
| held the airbox assembly to the top of the engine in the tank's | |
| engine bay. A lovely-looking aluminium casting, this sits in the | |
| Vee of the engine and directs air down into carburettors | |
| nestling in this warm spot to avoid icing, before bringing it | |
| back up to the intake ports at the top edges of the Vee. | |
| Secondly, whilst Merlin engines had lovely smooth cam covers | |
| with the RR name engraved into them like so: | |
| http://www.conceptcarz.com/images/Rolls-Royce/31-Rolls_PII_Wilkinsons_DHC_DV_08… | |
| ... the Meteor had various ancillary parts mounted to the top of | |
| it in a tank installation, so has nasty, ugly covers like this: | |
| https://img.mecum.com/auctions/MO1010/MO1010-99852/images/MO1010-99852_1.jpg | |
| There is but one snag - warbird parts websites are asking �1500 | |
| for a pair of Merlin covers. They can keep on asking at that | |
| price! | |
| Similarly for exhaust stubs - a single Spitfire exhaust stub, of | |
| which there are 6 per side, retails for around �200. Methinks I | |
| will be getting a nice custom set of stubs welded up for me out | |
| of some tube! | |
| Problem 3 is what to put on the end of the crankshaft to give | |
| them engine a bit of weight to turn against. Obviously, if I | |
| were running a Merlin, them I would have a propellor on the end | |
| of the reduction gear. Due to the re-engineering of the Merlin | |
| into the Meteor, Meteors do not have a conventional flywheel - | |
| rather, they retain the splined female end of the crankshaft | |
| which then drives a separate clutch pack for use in tanks. This | |
| is a Centurion clutch pack - it is about 2 and a half feet | |
| across, and a foot deep. Guess how much it weighs? | |
| http://www.cheffins.co.uk/assets/catalogues/lots/381/84.jpg | |
| Nope, you're wrong - 300kg, give or take (most of which is the | |
| casing, to be fair - though the plates inside are still pretty | |
| hefty!). Needless to say, I will be looking at having a somewhat | |
| smaller, lighter flywheel machined to fit my engine. | |
| And that is currently where I'm up to, really. Due to being very | |
| busy with other hobbies and interests, the engine has sat | |
| untouched in my bit of the workshop. Due to the previous tenant | |
| of my area being a carpenter/boat builder with no regard for | |
| anyone else, the place was an utter tip when I took over, and | |
| everything is covered in sawdust and cement dust from the floor. | |
| I've therefore been very busy tidying up, clearing things, and | |
| turning a filthy and bodged bare wood workbench into a surgical | |
| engine reassembly area sealed with copious amounts of white | |
| paint - as PHer Vocht will attest having popped in for a visit | |
| today! | |
| Things will really begin to get cracking when I manage to sell | |
| on a pile of 100 or so airline seats currently occupying most of | |
| my floor space (PM me if you're interested in some!), giving me | |
| room to bring in my engine trailer and start building up the | |
| block in situ once cleaned and oiled. | |
| #Post#: 101128-------------------------------------------------- | |
| Re: Project Thunder | |
| By: Matthew Date: March 27, 2016, 5:15 pm | |
| --------------------------------------------------------- | |
| For the time being, the engine will reside in a show trailer. | |
| Here is an example of a very nice show trailer. This one was | |
| built from scratch around a genuine Spitfire engine-bearer and | |
| belongs to Peter Grieve of Flight Engineering Ltd, a company | |
| that restores Merlins to airworthy spec. | |
| http://i.imgur.com/QJKy9nP.png | |
| This trailer is actually the Mk2 version. What happened to the | |
| Mk1 version? Well, by a great coincidence, it was purchased by | |
| the same aircraft-restoring friend who is doing my engine, and | |
| had resided in an outbuilding at his workshop for about 20 | |
| years. This version was based on the heavily modified chassis of | |
| a Sankey 3/4ton British Army trailer, so had weathered the years | |
| well, although looks rather worse for wear! A few weeks ago, | |
| some notes changed hands and I set about disinterring it | |
| (apologies for the, ahem, non-Series vehicle in the shot): | |
| http://i1369.photobucket.com/albums/ag227/cheshirecowboy/Meteor/DSC_1002_zpsxlq… | |
| http://i1369.photobucket.com/albums/ag227/cheshirecowboy/Meteor/DSC_1000_zpsiea… | |
| The ex-military people among you will notice that the hitch has | |
| been cleverly moved from its usual perch with an underslung | |
| adaptor that bolts up to the existing through-chassis holes, to | |
| bring it down to the level of a civilian towbar - though the | |
| nato ring hitch itself has been retained. This is now sold, to | |
| be replaced with a normal socket hitch when I find one to fit | |
| the adaptor plate. | |
| I know it looks a mess now, but I'm confident that a lick of | |
| paint will do wonders! I also have some new wheels that I'm | |
| currently refurbishing to go on, as the original ones pictured | |
| are tubed and I really can't be fucked going down that road, | |
| having had to do it once before when I put some 1-ton rims on | |
| the Series. | |
| And that is where I am currently up to! | |
| On a related note, I would be very grateful if anyone who ever | |
| saw and photographed the previously installed engine running on | |
| this trailer at shows would be able to send me some pictures - I | |
| currently cannot find any on the internet, and have nothing to | |
| go on reference-wise for location and plumbing of fluid tanks, | |
| electrics and the instrument panel![/quote] | |
| My ultimate ambition, and I'm talking probably a good 10-15 | |
| years into the future here, is to create a road going 2-seat | |
| approximation of the marvellously ludicrous Napier-Railton: | |
| http://i.pbase.com/o6/73/235673/1/80865630.WQHeWckf.D2X_6883.jpg | |
| Not that this hasn't been done before - most notably with this, | |
| the Hadleye (sp?) Special which has been around a few years. | |
| This is brilliant feat of very neat engineering and I gather has | |
| been well-executed. To my knowledge, it is based on a suitably | |
| beefy vintage Rolls Royce chassis. However, beauty is in the eye | |
| of the beholder and designer, and to me it looks bloated with | |
| the proportions all wrong - too small a grille and too-large | |
| headlamps, for a kickoff, and to my mind the fairing-in of the | |
| lower chassis with the heavily scalloped louvred bits only adds | |
| to the odd look. | |
| http://ringmershow.co.uk/resources/Ringmer%20Show%202011%20152s.jpg | |
| One can but dream, and keep sketching further iterations of what | |
| it will look like in my mind once finished...... | |
| #Post#: 101147-------------------------------------------------- | |
| Re: Project Thunder | |
| By: rowehillmaster Date: March 29, 2016, 11:02 am | |
| --------------------------------------------------------- | |
| ... have fun ! :thumbs: -: some interesting reading here ? | |
| http://www.rrec.org.uk/History/Clan_Foundry_Belper.php | |
| http://www.rrec.org.uk/History/Clan_Foundry_Belper.php | |
| ... my father-in-law worked there for a while, | |
| #Post#: 101148-------------------------------------------------- | |
| Re: Project Thunder | |
| By: kev Date: March 29, 2016, 11:15 am | |
| --------------------------------------------------------- | |
| Well, that's certainly different. 8) | |
| That Merlin on the trailer looks like it could take off if you | |
| over-revved it! :o | |
| #Post#: 101149-------------------------------------------------- | |
| Re: Project Thunder | |
| By: Doug_T Date: March 29, 2016, 2:11 pm | |
| --------------------------------------------------------- | |
| As one of them has already been shoehorned into an SD1, I'm sure | |
| you could get it into a 109 in the interim? | |
| #Post#: 101162-------------------------------------------------- | |
| Re: Project Thunder | |
| By: samc88 Date: March 29, 2016, 3:58 pm | |
| --------------------------------------------------------- | |
| There is only one question which needs asking...... | |
| ....why not combine two projects and stick it in the series ;D | |
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