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| #Post#: 2504-------------------------------------------------- | |
| And so it begins . . . . | |
| By: Lone Wolf Date: November 18, 2018, 8:03 pm | |
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| Wotcha. | |
| At long last the Guzzi is up on the bench for a bit of a | |
| makeover - wheels to be rebuilt and all running gear to be | |
| powder coated. Electric start to be fitted. Most probably a | |
| stainless steel exhaust ( once I've got the broken stud out of | |
| the head ) with stainless steel silencer. Complete rewire and | |
| better switch gear. Not sure what to do about changing the | |
| clutch and brake levers . . . or whether to go with an | |
| electronic speedo. | |
| Ah well - it should keep me entertained for a while if nowt | |
| else. | |
| #Post#: 2506-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: banquo Date: November 19, 2018, 12:35 pm | |
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| Sounds like a challenge LW. I hope you have more success than I | |
| did getting the stud out. Mine ended up going off to get the | |
| head rebuilt complete with the broken stud in place. I had it on | |
| the bench with Plus Gas on it for ages, even making a wee well | |
| of BluTak so there was a head of penetrating oil, but it didn't | |
| show any indication of coming out. The head guy must have | |
| managed though, as it came back with two new studs in it. Don't | |
| know how he got it out. Good luck with the build! | |
| #Post#: 2507-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: Lone Wolf Date: November 19, 2018, 12:43 pm | |
| --------------------------------------------------------- | |
| Wotcha. | |
| Tried heat, and I mean serious heat. Thought I felt the stud | |
| move . . . . only it didn't. It's now sheared off just inside | |
| the hole. I really didn't want to take the head off. | |
| Are gasket sets easily available or will that be another problem | |
| ? | |
| #Post#: 2508-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: banquo Date: November 19, 2018, 1:14 pm | |
| --------------------------------------------------------- | |
| Gasket sets, fortunately, are no problem at all. I bought one | |
| from Athena (on either Amazon or eBay) and it wasn't that | |
| expensive. Head gaskets come up regularly on eBay, either as NOS | |
| or reproduction. | |
| Probably as well to have the head off if you have the whole | |
| thing in bits. An opportunity to check rocker wear, valve guide | |
| wear and other things that can come back to bite you if not | |
| dealt with. Sounds like it might be time to take it to a | |
| specialist to get the remains out; if it's tight enough to break | |
| the stud twice, it must be pretty much welded in there.... :o | |
| Here's the gasket set (it was an Amazon) Possibly available | |
| cheaper elsewhere, but this was the easiest option for me at the | |
| time: | |
| https://www.amazon.co.uk/dp/B00WHYJQRU/ref=pe_3187911_189395841_TE_dp_1 | |
| #Post#: 2509-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: Lone Wolf Date: November 19, 2018, 1:23 pm | |
| --------------------------------------------------------- | |
| Wotcha. | |
| Thanks - gasket set ordered. EDIT out of stock - just my luck. | |
| Fortunately I have access to a few machine tools, so that should | |
| take care of the broken stud ( famous last words ) | |
| The plan was to leave the engine untouched, it runs fine, | |
| doesn't burn oil, no nasty noises - it was just the rest of the | |
| bike which was looking worse for wear. There again, as you say, | |
| who knows what may be lurking in there. I dare say I'll soon | |
| find out. All part of the fun of owning one of these wonderful | |
| machines. | |
| #Post#: 2510-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: banquo Date: November 19, 2018, 5:34 pm | |
| --------------------------------------------------------- | |
| I should have mentioned that I had to wait a few weeks for mine; | |
| I guess they make them in batches.... | |
| Good luck with the stud removal! | |
| #Post#: 2515-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: Lone Wolf Date: December 1, 2018, 11:01 am | |
| --------------------------------------------------------- | |
| Wotcha. | |
| Right - so I decided to take the flywheel off. | |
| Read up on what lay in store, and off I went. Hmm, that left | |
| hand threaded castellated lock nut is a tad tight. | |
| No problem - I had a nice � drive 34mm socket, which was the | |
| correct outside diameter. I bought a carbide milling tool and | |
| made | |
| a nice hefty lock nut removal tool. . . | |
| http://www.moonshiners.org.uk/guzzi/nuttool1.jpg | |
| http://www.moonshiners.org.uk/guzzi/nuttool2.jpg | |
| Now you would have thought this would do the job. Even with a | |
| three foot tube on the end of the tommy bar it didn't budge. | |
| Right - out with the gas torch. Got the flywheel nice and hot - | |
| hot enough to burn the paint fully off . . . . and still it | |
| didn't shift. | |
| Time for the 240 volt impact gun - this weapon has always | |
| shifted any nut I've set it on . . . . but not the bloody Guzzi. | |
| This calls for plan "B" - if only I had a plan "B". ( I have a | |
| feeling plan "B" may involve leaving the flywheel on and taking | |
| the engine out anyway, but I don't like being beaten by a nut ) | |
| #Post#: 2516-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: banquo Date: December 1, 2018, 3:49 pm | |
| --------------------------------------------------------- | |
| On the plus side, you made a great job of the tool 8) | |
| Hopefully a long soak in penetrating oil will see you right | |
| #Post#: 2517-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: Lone Wolf Date: December 3, 2018, 11:12 am | |
| --------------------------------------------------------- | |
| Wotcha. | |
| By means of angle iron, a few well placed holes, some 10mm all | |
| thread, and brute force . . . the lock nut finally submits. | |
| https://youtu.be/rtpMAFyU9-c | |
| #Post#: 2518-------------------------------------------------- | |
| Re: And so it begins . . . . | |
| By: banquo Date: December 3, 2018, 12:31 pm | |
| --------------------------------------------------------- | |
| Result! 8) | |
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