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| #Post#: 7421-------------------------------------------------- | |
| Welding Chainsaw Parts | |
| By: tommyhnavix Date: February 9, 2012, 7:13 pm | |
| --------------------------------------------------------- | |
| Anyone have information about welding chainsaw parts? | |
| Aluminum, Mageneseum, or alloy of both?? | |
| Wonder if this stuff would work? | |
| http://www.aluminumrepair.com/ | |
| What have you used or tried? | |
| #Post#: 8520-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: Al Smith Date: April 8, 2012, 9:00 am | |
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| It could be any number of alloy depending on the brand and age | |
| .Stihl uses a type of die cast that has a certain amount of | |
| magnesium in it .Older Homelites might be all magnesium | |
| depending on the model . | |
| I don't have a heli-arc rig so I really don't know but what few | |
| I've had welded the welder just experimented with different | |
| filler rods until they found the right one . | |
| My buddy Ron owns a repair shop .Good machinest ,good welder | |
| ,lousey electrician . Works out well for both of us . ;) | |
| #Post#: 8521-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: Chainsawrepair Date: April 8, 2012, 9:10 am | |
| --------------------------------------------------------- | |
| [quote author=tommyhnavix link=topic=737.msg7421#msg7421 | |
| date=1328836411] | |
| Anyone have information about welding chainsaw parts? | |
| Aluminum, Mageneseum, or alloy of both?? | |
| Wonder if this stuff would work? | |
| http://www.aluminumrepair.com/ | |
| What have you used or tried? | |
| [/quote] | |
| Another thread with some info | |
| http://chainsawrepair.createaforum.com/ported-saws/welding-cylinders-to-fix-the… | |
| #Post#: 11801-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: Cut4fun Date: September 26, 2012, 12:28 pm | |
| --------------------------------------------------------- | |
| 3000 FPS you are into this welding now with good results. | |
| Anything you want to share? | |
| 3000 FPS sent me a note that he cant do pics etc for another 2 | |
| weeks with internet he is on right now for posting here. Thanks | |
| for info. 8) ;) | |
| #Post#: 12225-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: 3000 FPS Date: October 13, 2012, 1:17 am | |
| --------------------------------------------------------- | |
| I have a Miller Tig welder and have been doing some magnesium | |
| welding on chainsaw parts. I have welded various parts from | |
| clutch covers to crankcases. I have welded I believe about 12 | |
| chainsaws as of this time with some pretty good results. | |
| So here is what I am doing. First off I am not using any | |
| kind of aluminium rod and it will not work at all. The rod I am | |
| using is magnesium and is so close in composition that when the | |
| welding and finish work is done you cannot see the difference in | |
| the two metals. The magnesium rod I use is called AZ92A. | |
| The tungston I am using in the torch is 2% ceriated 3/32 in | |
| size. I like using this because it takes less amperage to get | |
| the arch going. I use the 3/32 size because alot of chainsaw | |
| parts are not very thick and it does not take much amperage to | |
| weld. I have found that it takes much less amperage than | |
| aluminium. | |
| I usually set up the Miller tig welder just like I am going | |
| to do aluminium but it uses less amperage which is controlled | |
| either by foot on by a thumb control. I am also using 100% | |
| argon gas. | |
| I also have found that sand blasting the part first cleans | |
| it pretty good and helped to eliminate contamination. Chainsaw | |
| parts get soaked in oil and it is very hard to eliminate all of | |
| the contamination. So if while I am welding and I run into a | |
| bad section I will stop and clean the area again with a | |
| stainless brush and then re-weld it again. I have done this up | |
| to 3 times on some parts that I have welded on to get rid of the | |
| contamination and to get a good weld. If it is a crack I am | |
| welding together I will weld it from both sides. | |
| Another thing I have found is the torch needs to be held | |
| closer to the part to keep a good steady arch going. In some | |
| cases if the part is thin and on an edge I will use a backing | |
| material that will not stick to the magnesium. This will keep | |
| the puddle from falling away. | |
| So here are a few before and after pictures. | |
| #Post#: 12226-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: 3000 FPS Date: October 13, 2012, 1:22 am | |
| --------------------------------------------------------- | |
| Here is picture of a hole punched in the case from the chain | |
| adjuster. I know that alot of you have seen this many times. | |
| I also checked this with water to make sure it would no longer | |
| leak. I had to weld this 3 times before I eliminated all the | |
| leaks. | |
| #Post#: 12227-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: 3000 FPS Date: October 13, 2012, 1:43 am | |
| --------------------------------------------------------- | |
| One more set of pictures. This is a clutch cover from a J-red | |
| 670 that had a crack in it. I also included a picture of my | |
| welder in case you wanted to know what I was using. | |
| #Post#: 12231-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: Chainsawrepair Date: October 13, 2012, 6:38 am | |
| --------------------------------------------------------- | |
| I tell you if I would have thought about it and known before I | |
| did all my redneck fixing in the past you would have got alot of | |
| my stuff. I rednecked a 330 where bar adjuster punched through | |
| oil tank, 3750 case where it was cut for bow bar, 475, 415 | |
| broken rear av mounts. 2 cracked 272 covers. | |
| Maybe someday if the rednecking gives up the ghost. | |
| Also Thank You for getting back and sharing your welding of | |
| these parts with us. 8) | |
| Kevin | |
| #Post#: 12240-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: 3000 FPS Date: October 13, 2012, 9:51 am | |
| --------------------------------------------------------- | |
| I just picked up another 335 that has a crack in the side of it | |
| where the bar studs come through and is now leaking oil. When | |
| I get around to splitting the case and welding this up I will | |
| post the before and after pictures of it. I like picking up | |
| these saws because they are usually very cheap and require more | |
| labor then parts to repair. | |
| #Post#: 12366-------------------------------------------------- | |
| Re: Welding Chainsaw Parts | |
| By: Chainsawrepair Date: October 17, 2012, 7:32 pm | |
| --------------------------------------------------------- | |
| I have 2 inner dawgs on poulan 505 saws that are broke in the | |
| thin area in the middle now. Seems like a weak area IMO. | |
| Wondering if it is feasible to weld dawgs back together? | |
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