Path: senator-bedfellow.mit.edu!senator-bedfellow.mit.edu!dreaderd!not-for-mail
From: [email protected] (Wolfram v.Kiparski)
Newsgroups: rec.models.rockets,rec.answers,news.answers
Subject: rec.models.rockets FAQ Part 01 - General Information
Supersedes: <model-rockets/[email protected]>
Followup-To: rec.models.rockets
Date: Sun, 28 Jan 2018 00:04:37 -0500 (EST)
Organization: none
Sender: [email protected]
Approved: [email protected]
Distribution: world
Expires: 18 Feb 2018 05:04:24 GMT
Message-ID: <model-rockets/[email protected]>
References: <model-rockets/[email protected]>
Reply-To: [email protected]
Summary: This posting contains a list of Frequently Asked Questions
       (and their answers) about Model and High Power Consumer Rocketry
X-Last-Updated: 1998/11/27
Lines: 352
NNTP-Posting-Host: xvm-75.mit.edu
X-Trace: 1517115877 senator-bedfellow.mit.edu 15458 18.181.2.75:58410
Xref: senator-bedfellow.mit.edu rec.models.rockets:638532 rec.answers:109126 news.answers:338900

Archive-name: model-rockets/general
Rec-models-rockets-archive-name: rockets-faq/part01
Posting-Frequency: weekly
Last-modified: 1998 November 16
URL: http://www.ninfinger.org/~sven/rockets/rmrfaq.toc.html

Rec.Models.Rockets FAQ (Frequently Asked Questions): PART 1 OF 14

GENERAL INFORMATION

This portion of the r.m.r FAQ is maintained by Buzz McDermott, at
[email protected]. Comments, criticisms, suggestions and corrections
for this section should be sent to that email address.


1.1  What, exactly, is a 'model rocket' versus a 'high power' rocket?  Where do
    liquid fueled and homemade rocket motors fit in?  What about amateur
    rockets?

  'Model', 'high power', 'advanced', and 'amateur' are all terms which have
  many definitions, depending to whom you are speaking. In r.m.r., and in the
  FAQ documents, the definitions (if any) accepted by the NFPA, National
  Association of Rocketry, and Tripoli High Power Rocketry Association are
  used. If these definitions conflict the NAR definition is used.

  'Model rockets' are rockets that conform to the guidelines and restrictions
  defined in the NFPA 1122 document. These rockets weigh less than 1500
  grams, contain less than 125 grams of total fuel, have no motor with
  more than 62.5 grams of fuel or more than 160 NS of total impulse, use
  only pre-manufactured, solid propellant motors, and do not use metal
  body tubes, nose cones or fins. One inconsistency with this is the
  CPSC definition of a model rocket motor, which by their definition must
  contain no more than 80NS total impulse. NFPA document 1127-94 contains
  the most complete definition of a model rocket and the model rocket safety
  code. This is the same safety code as adopted by the NAR.

  'Large Model Rockets' is a term used in the FAA FAR 101 regulations.  It
  refers to NAR/NFPA model rockets that are between 454 and 1500 grams
  (1 to 3.3 pounds) total liftoff weight or contains more than 113 grams
  but less than 125 grams of total fuel.

  'High power rockets' are rockets that exceed the total weight, total
  propellant or single motor total impulse restrictions of model rockets,
  but otherwise conform to the same guidelines for construction materials
  and pre-manufactured, commericially made rocket motors. High power rockets
  also allow the use of metal structural components where such a material
  is necessary to insure structural integrity of the rocket. High power
  rockets have no total weight limits, but do have a single motor limit of
  no more than O power (40,960NS maximum total impulse) and have a total
  power limitation of 81,920NS total impulse. NFPA document 1127-1985 contains
  the most complete definition of a high power rocket and also the high power
  rocketry safety code. This safety code has been adopted by both the NAR
  and TRA. Metal bodied rockets are allowed by NFPA 1127 where metal is
  required to insure structural integrity of the rocket over all of its
  anticipated flight.

  'Amateur' rockets covers all other non-professional rockets that do not
  meet the criteria for model or high power rockets. This includes metal
  bodied rockets, liquid or hybrid fueled rockets, and rockets with any
  type of homemade rocket motor.

  'Experimental' rockets is an ambiguous term.  In the early 1980's it
  was used (reportedly coined by the magazine 'California Rocketry') to
  describe rockets that exceeded the model rocket limit at that time (1
  pound total liftoff weight and no motor above F power).  More recently,
  it has been used by the Tripoli Rocketry Association to describe the
  class of rockets that use pre-manufactured solid or hybrid rocket
  motors but that do not qualify as high power rockets.  This includes
  metal bodied rockets and those with more than 80,000NS of total
  power.

  'HPR-lite' is not any type of 'official' rocket designation but has been
  used to refer to rockets that exceed the old NFPA model rocket limit of
  1 pound but still qualify as NFPA model rocket under current guidelines.
  These rockets typically use E through G power and are built with much
  the same techniques as high power rockets.  This term originated in the
  internet 'rec.models.rockets' newsgroup. It should be noted that this
  term refers to legal model rockets, not any type of high power rocket,
  and might therefore be misleading to many. The term 'Large Model Rocket'
  should be used instead.

  Another term that has no formal definition but is more and more being
  used in the literature is 'hobby rocketry'. This term includes both
  model and high power rockets, but excludes amateur rockets. The
  term 'consumer rocketry' has also been used, and means the same thing.

  The term 'non-professional rocketry' encompasses all forms of model,
  high power and amateur rocketry.

  Finally, the editor of this document wishes to get on his soapbox for
  just one moment and add the term 'stupid rocketry' to cover all those
  who attempt to casually produce their own rocket fuel and/or motors
  without the benefit of very serious study, and implementation, of the
  processes involved and safety measures required. Especially note
  that this comment is NOT aimed at serious amateur rocketry
  organizations, college level research, etc. End of soapbox.
-------------------------------------------------
1.2  NFPA, FAA, DOT, ... Who are all these organizations and how do they
     affect the rocketry hobby?

   DOT   (Dept. of Transportation) regulates shipping of rocket motors and
         reloads.
   CPSC  (Consumer Products Safety Commission) regulates what may and not
         be sold as a 'consumer' items at the retail level.
   FAA   (Federal Aviation Administration) is responsible for airspace
         control and regulates flights of rockets that exceed 1 pound and
         enter FAA regulated airspace.
   NFPA  (National Fire Protection Association) makes recommendations for
         use of non-professional rocket motors. Although the NFPA only
         makes recommendations, most state and local laws concerning the
         use of model rockets are based, at least in part, on NFPA
         recommendations; especially NFPA 1122.  The NFPA also has a draft
         definition and safety code for High Power rockets, NFPA 1127.
   BATF  (Bureau of Alcohol, Tobacco  and Firearms) has responsibility for
         regulations concerning storage and use of explosives. This agency
         has taken a recent interest in looking into how high power rocket
         motors are stored and used.
   ATC   (Air Traffic Control) You must notify the nearest FAA ATC center
         prior to flying Large Model Rockets or High Power Rockets.
-------------------------------------------------
1.3    What is the current legal status of model and high power rocketry in the
      U.S.?

  A. FAA Regulations:
     * Rockets containing less than 113 grams of total fuel and weigh
       less and one (1) pound do not require any type of FAA notification
       and are not restricted by the FAA except where they pose a threat
       to aircraft.
     * FAA "large model rockets" (see the definition in #1, above)
       require that the nearest Air Traffic Control center (ATC) be
       notified of the launch between 24 and 48 hours prior to the
       launch. This is notification and not permission. In the U.S., try
       calling 1-800-WX-BRIEF to get the number of the ATC center nearest
       you.
     * FAA High power rockets (weighing more than 3.3 pounds, containing
       HPR motors, or containing a total of more than 125 grams of
       fuel) require a formal waiver be approved by the FAA and activated
       prior to the launch. Refer to the full r.m.r FAQ (dated 1 Oct 94
       or later) for more complete details.
     * NOTE THAT THE FAA DOES NOT PLACE ANY RESTRICTIONS ON FUEL-PER-
       MOTOR OTHER THAN THE TOTAL LIMIT OF FUEL. HOWEVER, MOTORS WITH
       MORE THAN 62.5 GRAMS OF FUEL ARE HIGH POWER ROCKET MOTORS AND
       REQUIRE HIGH POWER CERTIFICATION TO FLY. This does allow HPR
       certified flyers to conduct low-end HPR launches (with up to about
       240NS composite motors) without having to obtain a waiver.
     * Remember that HPR waivers, ATC notification and high power
       certification are all separate issues and must all be properly
       followed.
   B. CPSC Regulations/Restrictions:
      * G class model rocket motors (80.01-160.00NS total impulse) have been
        classified as high power by the CPSC. They are considered model
        rocket motors by the NFPA. These motors are now restricted for sale
        to buyers 18 years of age or older. This includes the sale of G
        reloadable motors.
   C. DOT Shipping Restrictions:
      * Most single use rockets motors with less than 62.5 grams of
        propellant are now classified as UN 1.4s and can be shipped via
        UPS (with a HAZMAT fee) or regular parcel post.
      * Most reloadable rocket motor fuel grains weighing less than 62.5
        grams each are now classified as 'flammable solids' and may be
        shipped via UPS (with HAZMAT fee) or regular parcel post.
      * The UPS HAZMAT fee is now $10
      * Any single use rocket motor containing more than 62.5 grams of fuel,
        and any reloadable motor fuel grain weighing more than 62.5 grams
        are classified as UN 1.3c, or Class B, explosives.  These motors and
        reload grains may be shipped ONLY via Federal Express to certain
        designated shipping points.
      * Aerotech has announced it has received an exemption for single use
        motors up to K class and reload grains for at least L, and possibly
        M class motors, which allow these motors and reload grains to be
        shipped UPS ground in the same manner as motors containing less
        than 62.5 grams of propellant. Aerotech says these are now shippable
        as class 4.1 flammable solids.
   D. BATF Restrictions:
      * Any rocket motor or reloadable fuel grain containing more than 62.5
        grams of propellant is now classified by the ATF as a Class B Low
        Explosive. This includes Aerotech reloads from J power and up.
      * You must have a federal Low Explosives Users Permit (LEUP) to
        legally purchase Class B rocket motors, reloads, and thermalite except
        under certain restricted circumstances.
      * You must have a federal LEUP to legally store rocket motors or reload
        grains which contain more than 62.5 grams of propellant.
      * You must comply with federal low explosives regulations when
        transporting and storing Class B rocket motors.
      * You must be 21 years of age to obtain an LEUP.
   E. Other High Power Restrictions:
      * You must be 'high power certified' to fly high power rockets.
      * The NAR and Tripoli both have programs for obtaining high power
        certification. You need to join one or both of these organizations if
        you want to fly high power rockets.
      * You must be at least 18 years of age to become high power certified.
-------------------------------------------------
1.4   I would like to get into Large Model Rockets. What are my options?
     Who has NAR certified E, F and G motors today?

   The following manufacturers currently have NAR certified E, F and G motors,
   as indicated.

   Motor Class      Manufacturer            Propellant Type

      E             Flight Systems, Inc.    Black Powder
      E             Aerotech/Apogee         Composite (ammonium perchlorate)
      F             Flight Systems, Inc.    Black Powder
      F             Aerotech/Apogee         Composite (ammonium perchlorate)
      G             Aerotech                Composite (ammonium perchlorate)

   There are 18, 21, 24, 27 and 29 mm diameter motors available. One
   manufacturer (Aerotech) has reloadable motor casings for 18, 24, and
   29 mm motors.

   Several manufacturers sell rockets designed for E through G powered
   flight. Refer to the previous list of addresses and get a few catalogs.
   R.m.r readers have recommended kits from NCR, THOY, LOC, Aerotech,
   Vaughn Brothers, and others. Look for the following
   minimum features in E through G powered kits:
       - plywood or fiber centering rings rather than paper or cardstock
       - plywood, thick plastic, or G10 fins rather than balsa
       - thicker motor tubes
       - cloth rather than plastic parachutes
       - thicker-walled body tubes

   Remember to build these models stronger than smaller model rockets. Use
   CA and epoxy rather than white or yellow glue. These rockets will
   have to survive much higher stresses than smaller model rockets.
-------------------------------------------------
1.5   Is the proper term rocket 'engine' or rocket 'motor'?

   I don't know. I don't really care. And neither should you!  In this
   document 'motor' and 'engine' are taken to mean the same thing and both
   refer to "the thing in the rocket which makes it go 'whoosh!!' (or 'roar',
   if flying high power :-)". If you want a sure way to start a fight with
   a fellow rocketeer, just argue that whatever term he/she uses is the wrong
   one.
-------------------------------------------------
1.6   What do the letters and numbers on a model rocket motor mean?

   The NAR has developed a motors classification scheme which has been
   mandated by NFPA 1122 and most state regulations. This system
   specifies the motors total impulse class, average thrust, and ejection
   charge delay. This is printed on any motors certified by the NAR.
   the pieces are as follows, given the example:

       E15-10W

   The first letter indicates the power range, as specified in the table
   below. The number to the left of the dash is the average thrust of
   the motor, in newtons. The number to the right of the dash is the
   approximate ejection delay in seconds starting at the time of motor
   burnout. The final letter is an optional manufacturer designation
   for motor or fuel type. Note that letter designating total impulse of
   the motor specifies an impulse *range*, not an exact total impulse. For
   example, there are G motors that have anywhere from 90 to 160 NS of total
   impulse....an Aerotech G42 is rated at 90NS and a G40 is rated at 120NS.
   Motors with more than either 62.5 grams of total propellant or have more
   than 160NS of total impulse are considered High Power motors. You must
   be certified to purchase and fly these motors. Soon, it may also become
   necessary to have a license to store high power motors.

   Andrew Mossberg ([email protected]) recently posted this chart to
   rmr, which includes approximate propellant weights for maximum impulse
   motors for each class:

     P
     O
     W      Low       High        Low         High      200 ISP Propellant
     E     Limit      Limit      Limit        Limit            Weight
     R    (NtSec)    (NtSec)    (lbsSec)     (lbsSec)    (grams)   (lbs)
     =    =======    ========   =========   =========   ========   =======
     A        1.26        2.5       0.28         0.56        1.3    0.0028
     B        2.51        5.0       0.56         1.12        2.5    0.0056
     C        5.01       10.0       1.13         2.25        5      0.0112
     D       10.01       20.0       2.25         4.5        10      0.02
     E       20.01       40.0       4.5          9          20      0.04
     F       40.01       80.0       9           18          41      0.09
     G       80.01      160.0      18           36          82      0.18
     H      160.01      320.0      36           72         163      0.36
     I      320.01      640.0      72          144         326      0.72
     J      640.01    1,280.0     144          288         652      1.44
     K     1280.01    2,560.0     288          575       1,305      2.88
     L     2560.01    5,120.0     575        1,151       2,609      5.75
     M     5120.01   10,240.0   1,151        2,301       5,219     11.5
     N    10240.01   20,480.0   2,301        4,602      10,438     23.0
     O    20480.01   40,960.0   4,602        9,204      20,875     46.0
     P    40960.01   81,920.0   9,204       18,409      41,751     92.0

   Currently, consumer rocketry stops at rockets with a total of no more
   than 81,920NS of total impulse. Anything larger than that is by
   definition an amateur rocket.
-------------------------------------------------
1.7  What is a CATO?  Is it CATO pronounced KAY-TO or CAT-O?

   The following definition has been posted to r.m.r. by Jack Hagerty,
   ([email protected]) editor of the excellent r.m.r Glossary. For even more
   complete information on the term CATO, refer to the glossary.

   A motor failure, generally explosive, where all the propellant
       is burned in a much shorter time than planned. This can be
       a nozzle blow-out (loud, but basically harmless), an end-cap
       blow-out (where all of the pyrotechnic force blows FORWARD
       which usually does a pretty good job of removing any internal
       structure including the recovery system) or a casing rupture
       which has unpredictable, but usually devastating, effects.
       Another form of CATO is an ejection failure caused by either
       the delay train failing to burn or the ejection charge not
       firing, but the result is the same: the model prangs.

   Opinions on the meaning of the acronym range widely. Some
       say it's not an acronym at all, but simply a contraction of
       'catastrophic' and should be pronounced 'Cat-o' (which sounds
       better than 'cata' over PA systems :-). Others maintain that
       it is an acronym but disagree on the meaning, offering a
       broad spectrum of 'CAtastrophic Take Off,' 'Catastrophically
       Aborted Take Off,' 'Catastrophe At Take Off' and the self
       referential 'CATO At Take Off.' The acronym crowd pronounces
       it 'Kay-Tow', like the Green Hornet's side kick. It has been
       pointed out, though, that all of the above are 'post-hoc'
       definitions since LCO's were using the term over range PA
       systems long before any formal acronym was established.
-------------------------------------------------
1.8   When a consumer rocket motor fails (i.e., CATOs) does it explode or
     detonate?

   To be precise, consumer rocket motors do NOT 'detonate'. Black powder
   rocket motors 'deflagrate'. Detonation involves the creation of super-
   sonic shock waves. Use the term 'explode' when discussing CATOs involving
   split motor casings, holes blown out the sides of models, etc.
-------------------------------------------------
1.9   Why don't I just make my own model rocket motors?  Shouldn't I be able
     to custom-make better, more powerful motors at a cheaper price?

   This subject has been hotly debated on r.m.r. It is one of those
   'emotional' subjects that find people either firmly for or against.

   The bottom line is that rec.models.rockets is primarily a newsgroup for
   discussing *consumer* rocketry (which covers model rocketry and high
   power rocketry). Some amateur issues are discussed, but these are not
   the primary focus of the group. Manufacturing your own rocket motors can
   be a very dangerous thing to do, unless done properly, and with extreme
   care. The odds are you will not make motors that are of any higher quality,
   total impulse, reliability, or cost less than pre-manufactured consumer
   rocket motors.

   It is the opinion of the editor(s) of this FAQ that you should NOT try
   to manufacture your own motors. If, however, you insist on partaking
   in amateur rocketry, then the editor(s) of this FAQ urge you to get in
   contact with an established amateur rocketry group for guidance and
   assistance.
---------------------------------------
Copyright (c) 1996, 1997, 1998 Wolfram von Kiparski, editor.
Refer to Part 00 for the full copyright notice.