MP3 Player Box HOWTO
 Konrad Rzeszutek [email protected]
 v1.1, 2001-04-19

 This document describes how to build, configure, install, and use a
 custom MP3 player box. It lists the necessary hardware and answers a
 number of frequently asked questions.
 ______________________________________________________________________

 Table of Contents



 1. Introduction

    1.1 Acknowledgments
    1.2 Copyright
    1.3 Feedback

 2. MP3 box

    2.1 Design

 3. Necessary hardware

 4. Server side software

    4.1 NFS server installation.
       4.1.1 Setting up the Configuration Files
          4.1.1.1 /etc/exports
          4.1.1.2 /etc/hosts.allow and /etc/hosts.deny
          4.1.1.3 Starting the NFS server.
    4.2 DHCPd server installation.
       4.2.1 Installing DHCPd
       4.2.2 Setting up the configuration files for DHCPd
    4.3 PXE daemon
       4.3.1 Installing PXE software.
       4.3.2 Setting up the PXE daemon.

 5. Client side software

    5.1 Linux kernel
    5.2 Linux filesystem
       5.2.1 Creating initrd filesystem.
          5.2.1.1 Creating initrd fs.
          5.2.1.2 Mounting initrd fs.
          5.2.1.3 Copying LRP filesystem to initrd fs.
          5.2.1.4 Copying custom modules,
          5.2.1.5 Preparing the initrd fs for NBP.
          5.2.1.6 Conclusion
    5.3 Configuring NBP (Network Boot Program).
    5.4 Configuring startup scripts.
    5.5 Configuring the infrared receiver program.
       5.5.1 Getting scan-codes.
       5.5.2 Compiling ARCaMP.
          5.5.2.1 Different remote.
       5.5.3 mpg123

 6. Plexiglass box

 7. Answers to Frequently Asked Questions

    7.1 Can't compile the kernel. It says: "2nd: No such file or directory"
    7.2 My remote doesn't work with ARCaMP
    7.3 The Linux kernel can't mount the filesystem.
    7.4 How do I bend plexiglass?
    7.5 The system doesn't boot up after I take the video card out.

 8. References

    8.1 Remote control programs


 ______________________________________________________________________

 1.  Introduction

 This is a build guide for a custom MP3 box, which has no harddrive,
 floppy, or video card and boots from the network. It also fetches the
 songs from the network. It is intended as template, quick reference,
 and a template to building a custom MP3 box. Frequently asked
 questions related to MP3 box building, its usage, problems, and
 references are given.


 1.1.  Acknowledgments

 Much of this information came from authors private ideas and source
 files covered under GNU licenses. Huge thanks goes to Tom Jones (for
 helping me design the box), Ryan Defelic (for his MP3 box being a
 alpha-prototype), Steve Maroney (for asking me many questions), the
 LRP project, and of course The Penguin (which sits on his shrine next
 to my network closet :=) )


 1.2.  Copyright

 Copyright (c) 2001 by Konrad Rzeszutek

 Please freely copy and distribute (sell or give away) this document in
 any format.  It's requested that corrections and/or comments be
 forwarded to the document maintainer. You may create a derivative work
 and distribute it provided that you:


 �  Send your derivative work (in the most suitable format such as
    sgml) to the LDP (Linux Documentation Project) or the like for
    posting on the Internet.  If not the LDP, then let the LDP know
    where it is available.

 �  License the derivative work with this same license or use GPL.
    Include a copyright notice and at least a pointer to the license
    used.

 �  Give due credit to previous authors and major contributors.


 If you're considering making a derived work other than a translation,
 it's requested that you discuss your plans with the current
 maintainer.


 1.3.  Feedback

 I rely on you, the reader, to make this HOWTO useful. If you have any
 questions, corrections, or comments, please send them to me,
 [email protected], and I will try to incorporate them in the next
 revision.


 2.  MP3 box

 The sole and only reason why you, the reader, is engulfing yourself in
 reading this material along with a nice warm container full with java,
 is so that you:

 �  Wish to make a self-supportive box with only four cables sticking
    out of it: an RJ-45 network cable, a power cable, and two RCA
    cables (or just one 1/8 mini stereo plug).

 �  Have all your mp3's on a big-server, while this MP3-box would fetch
    the files from the server.

 �  Have no floppy driver, no video card, nor any harddrive in the
    MP3-box. Just a power supply, sound card, network card, memory,
    cpu, and a serial infrared receiver.

 �  Be the envy of your friends :=)

 �  Play your mp3's using your remote without having to turn on your
    workstation.



 2.1.  Design

 Its important to keep certain things in mind:

 �  Size of the computer component (I was tempted to use PC104 boards,
    but they were to expensive). Height of ISA/PCI cards (so that the
    box doesn't look like a baby-AT case).

 �  The appealing side of the box - does it look like a square
    rectangle, pyramid, triangle, or something even more weird?

 �  Paint. Do you want see-through box with flashing lights inside,
    inconspicuous black box, or chrome looking?

 �  Cost. The absolute minimum (taking into consideration that you, the
    reader, has no spare computer parts) is about $70 (excluding tax,
    shipping, etc)

 �  KISS (Keep It Simple and Stupid) - take everything that's
    unnecessary and get rid of it (parallel port, modem card, video
    card, etc).

 The idea behind this box is to separate tasks - the MP3-box can only
 play the mp3's from a server, while you, the reader, can freely add
 more files to your big-end server. Thus, the MPEG-box wouldn't need a
 harddrive, nor floppy drive. It would boot the operating system from
 the network (from the same server where the mp3 files are located).



 3.  Necessary hardware

 The software running the decoding process (mpg123) can happily work on
 a 486DX/66 or higher without any constraints. 16MB of RAM ought to do
 fine as well.  Any sound card that is supported under Linux should
 work.  The following list includes all the hardware I used:

 �  Pentium 120 downclocked to 90 Mhz (I needed to lower the
    temperature of the CPU so that I wouldn't have to use a fan - just
    a heatsink). Cost: $5.

 �  Unknown brand-name motherboard (AT-style, 4 PCI, 3 ISA, 4x DIMM,
    Award BIOS) - if you are going to get rid of the video card (after
    you have configured the machine) make sure you change the display
    from CGA/EGA (or VGA) to None. Cost: $10.

 �  Small powersupply (50 or less watts would do). I got one from a
    Compaq computer (the wiring on the powersupply didn't match the AT
    P8/P9 connector standards, thus I had to match the cables and
    rewire them to fit my AT motherboard). You could probably use any
    powersupply as long as it gives you 12VDC and ground. You won't
    need the 5VDC unless you have a keyboard, mouse, or floppy
    connected. Cost: FREE (found the computer in a dumpster).

 �  Intel EtherExpress Pro 10/100 Management Network Card. Any network
    card will do as long as it has PXE or BOOTP functionality - those
    things are also known as network booting. Without this kind of
    network functionality, you would need to attach a harddrive/zip-
    drive/floppy-drive to boot the operating system from. Cost: $15
    (Intel had a promotion and they were selling two for $30).

 �  Sound card. I got a Crystal CS424x card b/c its height was pretty
    small compared to other sound cards. Cost: $15.

 �  Remote control. This is the difficult choice - if you pick a
    Packard Bell remote, you will end up pulling your hair out. I got a
    Logitech AST Remote. Before you get a remote, you ought to check
    for software that will work with your remote. Cost: $5.

 �  Cabling - stereo RCA cables from RadioShack. Network cable and a
    jack from local distributor of electronic components. Cost: $9.

 �  Small 8mm screws to screw the custom box together. Picked up at
    Home Depot along with plexiglass. Cost: $2.

 �  Plexiglass - used to construct the custom box. Bending of the box
    is pretty easy, as long you have a torch and don't burn your own
    eyelashes with it. Picked it up at Home Depot. Cost: $10.

 �  Black paint so the box would look inconspicuous and color-match my
    stereo rack. Cost: $2.

    Total cost: $75.


 4.  Server side software

 Before you proceed with installing the server-software, it would be
 beneficial to review the following HOWTO's (in the listed order):

 �  Net-HOWTO <htttp://metalab.unc.edu/pub/Linux/docs/HOWTO/Net-HOWTO>

 �  Ethernet-HOWTO
    <http://metalab.unc.edu/pub/Linux/docs/HOWTO/Ethernet-HOWTO>

 �  Diskless-HOWTO
    <http://metalab.unc.edu/pub/Linux/docs/HOWTO/Diskless-HOWTO>

 �  NFS-HOWTO <http://metalab.unc.edu/pub/Linux/docs/HOWTO/NFS-HOWTO>

 Particularly, the Diskless-HOWTO
 <http://metalab.unc.edu/pub/Linux/docs/HOWTO/Diskless-HOWTO>  contains
 a wealth of information useful for this project.

 The required software are  mostly already installed on a stock Linux
 distribution, but some might be missing. The ones that are usually not
 found (dhcpd, pxe, etc) are included in the mpeg-box-project.tgz
 <http://darnok.dhs.org/~konrad/projects/mpeg-box/data/mpeg-box-
 project.tgz> file.

 �  NFS server. Also called nfs-server or just nfs

 �  TFTP server. Called tftpd.

 �  DHCPd server. There are two versions. The latest one supports
    natively PXE extension (which my network card uses), but doesn't
    support menu based booting - something I needed during the
    development. I'm using v2.0 and for PXE extensions I'm using an
    DHCP proxy (all these strange terms will be explained later on).

 �  DHCP Proxy server - PXE. Not needed if you are using the latest
    version of DHCP. The package is called pxe. Make sure you pick the
    latest one, or just use the one that's included in my file.
 4.1.  NFS server installation.


 I presume you have read the NFS-HOWTO
 <http://metalab.unc.edu/pub/Linux/docs/HOWTO/NFS-HOWTO> . If you
 haven't, do yourself a favor and pick it up. Most of these information
 are straight from that HOWTO.

 Before you start setting NFS, make sure you have nfs-utils or nfs-
 server package installed. If you don't have them, the dhcpd-2.0pl2
 source code is included in the mpeg-box-project.tgz
 <http://darnok.dhs.org/~konrad/projects/mpeg-box/data/mpeg-box-
 project.tgz> file.


 �  Extract the file -

    tar -zxvf mpeg-box-project.tgz



 �  go into 1st Step - configuring server/01 - dhcpd.

    cd "1st Step - configuring server/01 - dhcp"



 �  From there run:

    ./configure
    make
    make install



 Setting up the server will be done in two steps: Setting up the
 configuration files for NFS, and then starting the NFS services.


 4.1.1.  Setting up the Configuration Files

 There are three main configuration files you will need to edit to set
 up an NFS server: /etc/exports, /etc/hosts.allow, and /etc/hosts.deny.
 Strictly speaking, you only need to edit /etc/exports to get NFS to
 work, but you would be left with an extremely insecure setup. You may
 also need to edit your startup scripts.


 4.1.1.1.  /etc/exports

 This file contains a list of entries; each entry indicates a volume
 that is shared and how it is shared. Check the man pages (man exports)
 for a complete description of all the setup options for the file,
 although the description here will probably satisfy most people's
 needs.

 An entry in /etc/exports will typically look like this:

 directory machine1(option11,option12) machine2(option21,option22)


 where

    directory
       the directory that you want to share. It may be an entire volume
       though it need not be. If you share a directory, then all
       directories under it within the same file system will be shared
       as well. For example it might be: /exports

    machine1 and machine2
       client machines that will have access to the directory. The
       machines may be listed by their IP address or their DNS address
       (e.g., machine.company.com or 192.168.0.8). Using IP addresses
       is more reliable and more secure.

    optionxx
       the option listing for each machine will describe what kind of
       access that machine will have. Important options are:

    �  ro: The directory is shared read only; the client machine will
       not be able to write to it. This is the default.

    �  rw: The client machine will have read and write access to the
       directory.

    �  and many more ...

 For our MP3-box, we just need to read-only access to the directory
 with mp3's. Suppose the MP3-box IP will be 10.0.0.8 and the directory
 with our music files is /exports/media. The /etc/exports would look
 like this:


      /exports/media     10.0.0.8(ro)



 4.1.1.2.  /etc/hosts.allow and /etc/hosts.deny

 These two files specify which computers on the network can use
 services on your machine. Each line of the file is an entry listing a
 service and a set of machines. When the server gets a request from a
 machine, it does the following:

 �  It first checks hosts.allow to see if the machine matches a
    description listed in there. If it does, then the machine is
    allowed access.

 �  f the machine does not match an entry in hosts.allow, the server
    then checks hosts.deny to see if the client matches a listing in
    there. If it does then the machine is denied access.

 �  If the client matches no listings in either file, then it is
    allowed access.


 In general, it is a good idea with NFS (as with most internet
 services) to explicitly deny access to hosts that you don't need to
 allow access to.


 The first step in doing this is to add the following entry to
 /etc/hosts.deny:


         portmap:ALL



 Next, we need to add an entry to hosts.allow to give any hosts access
 that we want to have access. (If we just leave the above lines in
 hosts.deny then nobody will have access to NFS.) Entries in
 hosts.allow follow the format:



          service: host [or network/netmask] , host [or network/netmask]



 Here, host is IP address of a potential client; it may be possible in
 some versions to use the DNS name of the host, but it is strongly dep�
 recated.

 Suppose we have the setup above and we just want to allow access to
 huh.com and arakis.dune.com, and suppose that the IP addresses of
 these machines are 10.0.0.8 and.10.0.0.1, respectively. We could add
 the following entry to /etc/hosts.allow:



         portmap: 10.0.0.8, 10.0.0.1



 For recent nfs-utils versions, we would also add the following (again,
 these entries are harmless even if they are not supported):



          lockd:  10.0.0.8, 10.0.0.1
          rquotad: 10.0.0.8, 10.0.0.1
          mountd:  10.0.0.8, 10.0.0.1
          statd:  10.0.0.8, 10.0.0.1



 4.1.1.3.  Starting the NFS server.

 The shell scripts which start the NFS server are usually in
 /etc/init.d or /etc/rc.d. Depending on your Linux distribution, you
 either need to run: netconfig, setup (RedHat) ; YaSt2(SuSe); turbo-
 config (TurboLinux); or you are stuck editing /etc/init.d/nfs-server
 files manually. If you run those programs, look for options that list
 NFS or nfs-serveR and start those services.



 4.2.  DHCPd server installation.

 DHCP (Dynamic Host Configuration Protocol) is a protocol for computers
 to find out their IP address, gateway settings, netmask, and a lot
 more. Its a quite nice off-load for the system administrator. The
 reason why you want to use it is because when the MP3-box comes up, as
 said before, it doesn't have a harddrive, nor floppy drive - therefore
 it can't boot an operating system. But with a card that supports PXE,
 the following happens:

 �  The network card starts sending a DHCP request to the network


 �  The DHCP server offers a IP for the MP3-box.

 �  The MP3-box gets the IP address and then procceds to send PXE
    extension DHCP request - an extension to the DHCP, which is not
    covered in the RFC.

 �  The PXE extension daemon issues the NBP (Network Boot Program) to
    the card on the MP3-box.

 �  The NBP contacts the TFTP server and downloads the Linux kernel,
    and the initrd.gz file. After that it runs the Linux kernel.

 �  The Linux kernel does what it has been programmed to.

    Without the IP address, the system wouldn't be able to get the NBP,
    neither the Linux kernel.

 Setting up the DHCP daemon is a two stage process - installing the
 binaries, and setting up the configuration file for DHCP.


 4.2.1.  Installing DHCPd

 The version of DHCP I'm using comes from Internet Software Consortium
 <http://www.isc.org/products/DHCP/>, the version is 2.0.  You might
 already have the binaries installed, if that's the case - skip this
 section.

 The source code is 1st Step - configuring server/01 -
 dhcpd/dhcp-2.0pl2, go into that directory and issue the following
 commands:

 ./configure
 make
 make install



 The shell scripts which start the DHCP server are usually in
 /etc/init.d or /etc/rc.d. Depending on your Linux distribution, you
 either need to run: netconfig, setup (RedHat) ; YaSt2(SuSe); turbo-
 config (TurboLinux); or you are stuck editing /etc/init.d/dhcpd files
 manually.


 4.2.2.  Setting up the configuration files for DHCPd

 The most important part of the /etc/dhcpd.conf file are the option
 fields and the host field. For the v2.0 of ISC-dhcpd its necessary to
 specify


      option dhcp-class-identifier "PXEClient";
      option vendor-encapsulated-options ff;



 This will enable the DHCP server to recognize the network cards with
 PXE as valid. Make sure you also have the host section filled out. For
 example, for the MP3-box called swallow.eoh the host entry would look
 like:



 host swallow {
         hardware ethernet 00:90:27:c1:dc:db;
         fixed-address swallow.eoh;
 }



 This is allow the DHCP server to give the box with that MAC address
 (which the network card displays during boot-up), the IP address
 associated with the host swallow. How is the host associated with
 10.0.0.8 - that's the job of DNS server (which you hopefully have
 installed). If you don't have DNS, you can use flat-host resolution
 and add into /etc/hosts the following line (replace the 00:90:27. ..
 with your MAC address):


      10.0.0.8       swallow.eoh    swallow



 Back to the program ...

 Following is my /etc/dhcpd.conf file:



      option domain-name "eoh";
      option dhcp-class-identifier "PXEClient";
      option vendor-encapsulated-options ff;

      option subnet-mask 255.255.255.0;
      default-lease-time 600;
      max-lease-time 7200;

      subnet 10.0.0.0 netmask 255.255.255.0 {
              range 10.0.0.20 10.0.0.40;
      }
      host swallow {
              hardware ethernet 00:90:27:c1:dc:db;
              fixed-address swallow.eoh;
      }



 You can check your DHCP server by booting up a Windows workstation,
 and change its IP address to Obtain an IP address automatically.


 4.3.  PXE daemon

 PXE is standard for remote booting. The following information is taken
 from 1st Step - configuring server/02 - pxe/pxe-README:


 PXE is an extension to DHCP and also method of remotely booting. The
 specs for PXE can be found at
 ftp://download.intel.com/ial/wfm/pxespec.pdf
 <ftp://download.intel.com/ial/wfm/pxespec.pdf>. The PXE daemon
 provides two capabilities: proxyDHCP and PXE Bootserver. The PXE
 daemon can be set up to provide either or obth of the capabilities.
 Both capabilities are required.


 proxyDHCP works in parallel with DHCP and provides the booting client
 with a remote boot configuration options. ProxyDHCP provides the PXE
 client(s) with the following information: remote boot prompt with
 optional timeout, remote boot menu and PXE Bootserver discovery
 options.

 The PXE Bootserver is a capability provided by the PXE daemon. The PXE
 Bootserver is the capability that provides the booting client with
 boot images for a particular boot environment.

 PXE Bootserver serves up requested NBPs (Network Boot Programs) to PXE
 clients. PXE Clients locate PXE Bootservers using discovery
 information provided to the client by proxyDHCP.  The discovery method
 used by the PXE client (multicast, broadcast or unicast) and the list
 of available bootserver types is controlled by proxyDHCP.  PXE
 Bootservers always listen for all three types of discovery requests
 and will respond to all valid requests.


 4.3.1.  Installing PXE software.

 If you have RedHat or SuSE, pxe is available as an RPM - download it
 and install it. Unfortunately, you are still going to need the sources
 - you will have to recompile the NBP (Network Boot Program).


 All the paths mentioned below refer to the contents of the mpeg-box-
 project.tgz <http://darnok.dhs.org/~konrad/projects/mpeg-
 box/data/mpeg-box-project.tgz> file, which has all the source files
 and configuration files listed below.

 The source file for PXE server are located in

 1st Step - configuring server/02 - pxe/pxe/pxe-linux/server.

 If you don't have PXE installed, just run: make and make install. The
 files will be installed in /usr/local. After that you should copy the
 1st Step - configuring server/02 - pxe/pxe/pxe.init file to /etc/rc.d
 or /etc/init.d. After that go into your /etc/rc2.d and link
 /etc/init.d/pxe.init file to S99pxe. The command is:

 ln -s ../init.d/pxe.init S99pxe


 If you have no clue what I'm talking about, just enter

 pxe


 that will start the PXE daemon (but do that after you have read the
 next section)


 4.3.2.  Setting up the PXE daemon.

 To get the PXE daemon completely working, its necessary to setup a
 couple of configuration files/directories.

 �  pxe.conf which is located in 1st Step - configuring server/03 - etc
    files should be copied to /etc. The differences between this file
    and the one that comes with PXE software is small - the order of
    boot programs is changed. The original pxe.conf is located in 1st
    Step - configuring server/02 - pxe/pxe/pxe-linux/server/services.

 �  mtftpd.conf which lists multicast addresses and the files
    associated with it. Its better to leave the file alone. Copy it
    from 1st Step - configuring server/03 - etc files into /etc
    directory.

 �  The file /etc/inetd.conf needs to be modified so that it will
    include support for TFTP (in case MTFTP doesn't work) and MTFTP.
    The lines that should be added are:


      mtftp   dgram   udp     wait    root    /usr/sbin/tcpd in.mtftpd /tftpboot
      tftp    dgram   udp     wait    nobody  /usr/sbin/tcpd in.tftpd



 �  Add into /etc/services:


      mtftp           1759/udp
      pxe             67/udp
      pxe             4011/udp



 This will your life a little simpler when you are going to debug net�
 work problems.

 �  The last thing will be to create the /tftpboot directory with all
    the files in it. Do the following command:


      mkdir -p /tftpboot/X86PC/UNDI/BStrap
      mkdir -p /tftpboot/X86PC/UNDI/linux-install



 The copy the bstrap.0 file (which is located in 1st Step - configuring
 server/02 - pxe/pxe/pxe-linux/server/services into  /tftp�
 boot/X86PC/UNDI/BStrap. Do the same thing for linux.0, but copy it
 into /tftpboot/X86PC/UNDI/linux-install. If you don't like any of
 these patchs, modify the /etc/pxe.conf, /etc/mtftpd.conf accordingly.

 After all these steps, make sure you have a DHCP daemon running and
 working (look in the section about DHCP to find out how). Start the
 pxe daemon by typing

 pxe



 Turn on your system with a network card that supports PXE. You should
 see the card getting an IP from the DHCP server, and then showing up a
 menu. If that's the case, you have successfully configured the server
 system, and its time to get configure the Linux kernel and initrd file
 for the MP3-box in the next section.


 5.  Client side software

 The name of this section is rather misleading - since we are booting
 the system remotly, all the software is not located on the client, but
 rather on the server. The software, which includes the Linux kernel
 and a small Linux distribution is under 2MB of space. It could
 probably be squished into 1.44MB (so that it would fit onto a floppy)
 but its more fun to remotly boot the MP3-box, and not use floppies.
 The Linux kernel used was 2.2.16. Any versions can be used. The mini-
 distribution used is LRP <http://www.linuxrouterproject.org> - it
 normally fits on a 1.44 floppy compressed. The only thing that was
 left from the original mini-distribution is the binaries - the rest
 was changed by me.


 5.1.  Linux kernel

 Making a new kernel for the MP3-box is a necessity. Your sound card
 will inevitable different than mine, and you might have a different
 network card.


 The Linux kernel tree that I used is supplied. Look in:

 2nd Step - configuring client/01 - linux kernel/linux-2.2.16

 and type:

 cd "2nd Step - configuring client/01 - linux kernel/linux-2.2.16"
 make menuconfig


 and choose the right drivers.  If you want to use my startup scripts
 for the mini-linux distribution, make all the drivers modularized
 (network, filesystem, sound card).

 After successfully choosing your drivers, make the kernel. Copy your
 new kernel 2nd Step - configuring client/01 - linux
 kernel/linux-2.2.16/arch/i386/boot/bzImage into your tftpboot
 directory as linux.1 (not as linux.0!)

 cd "2nd Step - configuring client/01 - linux kernel/linux-2.2.16"
 make bzImage
 cp arch/i386/boot/bzImage /tftpboot/X86PC/UNDI/linux-install



 Presumably, you configured your network, sound drivers as modules. It
 will be necessary to compile them and put them in temporary directory
 (until you get the the mini-distribution setup). To compile and
 install in temporary directory do:

 export INSTALL_MOD_PATH=/tmp
 make modules;make modules_install


 The modules for the kernel will be located in /tmp/lib/modules/2.2.16.
 Remember that path.


 5.2.  Linux filesystem

 We need to make a filesystem that the Network Boot Program can
 download from the server, and pass to the kernel. The maximum size of
 such filesystem is limited to the amount of memory in the machine, but
 generally it shouldn't be bigger than 4MB.

 Since we want to boot the MP3-box from the network, and have no media
 storage device on the MP3-box, the filesystem cannot be on a
 harddrive, floppy drive, nor ZIP drive. Linux provides a facility for
 that called Initial RAM Disk (initrd) - its a file, which actually is
 a ext2 filesystem embedded in a file.



 5.2.1.  Creating initrd filesystem.

 To understand why we need to create a INITial Ram Disk filesystem, its
 necessary to understand how Linux boots up.

 �  After the kernel is finished loading itself, it starts executing
    itself.

 �  The kernel converts initrd (which the boot loader loads into memory
    as linux.2) into a "normal" RAM disk.

 �  When its done, it mounts the device specified in root_dev (which is
    changed by the Network Boot Program). This usually points to
    /dev/ram0 or /dev/ram1.

 �  /linuxrc is executed.

 �  When linuxrc terminates, the "real" root file system is mounted
    (which can be the RAM disk)

 �  /sbin/init is invoked.

 For more info, man initrd.


 5.2.1.1.  Creating initrd fs.

 The initrd - is a initial ram disk embedded inside a file. Creation of
 such a file is quite straightforward (you have to be root to use
 losetup).



      dd if=/dev/zero of=/root/initrd count=4096 bs=1024
      losetup /dev/loop0 /root/initrd
      mke2fs /dev/loop0
      losetup -d /dev/loop0
      file /root/initrd



 This creates a initrd file 4MB big. The last command should say:
 Linux/i386 ext2 filesystem. This is the file that we eventually use to
 boot the Linux OS on the MP3-box.


 5.2.1.2.  Mounting initrd fs.


 To use the initrd for something its necessary to make a mount-point a
 mount the initrd file:


      mkdir /data
      mount /root/initrd /data -o loop



 Now you freely copy files back and forth onto the 4MB initrd file,
 which is mounted under /data.



 5.2.1.3.  Copying LRP filesystem to initrd fs.

 Its time to put something meaningful on the 4MB initrd. We need to
 copy a small linux distribution onto the initrd, otherwise we can't
 use it boot the MP3-box.


      cd "2nd Step - configuring client/02 - the filesystem"
      tar -cf - * | (cd /data; tar -xvf - )



 5.2.1.4.  Copying custom modules,

 Do you remember the modules that we compiled in the previous section?


      cp -Rf /tmp/lib/modules/2.2.16/* ./data/lib/modules/2.2.16
      sync
      df -h



 df -h serves only to show you how much space you have left on the
 filesystem.


 5.2.1.5.  Preparing the initrd fs for NBP.

 Using the initrd file generally means we have to unmount the file,
 gzip it and copy it into the tftpboot directory.



      umount /data
      sync
      gzip -c9 /root/initrd  > /tftpboot/X86PC/UNDI/linux-install/linux.2



 This will unmount the initrd, and compress it into linux.2 file (which
 is what the NBP will look for and download).


 5.2.1.6.  Conclusion

 That's basicly the method of designing and using an initrd filesystem.
 One thing to keep in mind - the initrd should always be compressed
 when deployed.


 5.3.  Configuring NBP (Network Boot Program).

 After you have copied your initrd file and tried to boot up the
 workstation, you found out that the kernel complains about not being
 able to mount the root partition. The problem lies in the NBP that is
 supplied with PXE - it was compiled for RedHat type initrd images, and
 therefore does some changes to the kernel.

 �  When the NBP is finished downloading the kernel, it sets the
    root_dev environment to whatever was compiled inside the NBP. By
    default, that is 0101, which is /dev/ram1 (look at its major,
    minor).

 �  NBP passes the environment to kernel (in and in turn overwriting
    whatever settings the user supplied to the kernel using rdev) and
    starts it.

 �  The kernel happily executes and tries to mount a filesystem from
    /dev/ram1>, while the initrd image sits in /dev/ram0.

 �  The kernel hangs.

    The solution is to recompile the NBP with the right root_flags.
    Look in

 1st Step - configuring server/02 - pxe/pxe/pxe-
 linux/nbp.linux/prepare.c. Line 212 lists the hexadecimal address.
 Change it to 0x0100 - that way the kernel will mount /dev/ram0 and
 actually find a initrd filesystem.


 5.4.  Configuring startup scripts.

 When the kernel completes loading the initrd into memory and mounts it
 as a filesystem, then /sbin/init is executed, which handles the rest
 of starting the operating system.

 �  init reads in /etc/inittab - which lists which scripts must be
    executed depending on the computer's state.

 �  It starts  executing the boot-time configuration script
    /etc/rc.d/rc.boot.

 �  rc.boot setups BusyBox and POSIX links, configures all the modules
    - sound, network, and filesystem. If you are using your own
    modules, you must edit this file and change the settings.

 �  Then init changes the runlevel to its default - 2, which result in
    running /etc/rc.d/rc.multi.

 �  rc.multi setups the network card (configures its IP), mounts the
    NFS server and starts the audio-subsystem (/etc/rc.d/rc.audio). It
    gets all the custom configuration (where is the NFS server. its IP,
    etc) from /etc/rc.conf.

 �  rc.audio configures the sound, creates playlists, and starts the
    ARCamp program (which listens to the remote and runs/kills mpg123).

 The scripts were made as simple as possible. The files you ought to
 look into and alter are:

 �  /etc/rc.conf - has the NFS IP, the mountpoint, and the client's IP

 �  /etc/rc.d/rc.boot - loads the network module, and the filesystem
    module.

 �  /etc/rc.d/rc.audio - loads the sound card module.


 5.5.  Configuring the infrared receiver program.

 The Logitech Remote I obtained was quite easy to get working with
 Linux. The software used in Linux was ARCaMP (AST Remote control MP3
 Player). The software basicly listens at the serial port for some
 predefined characters, and based on them, launches mpg123.


 5.5.1.  Getting scan-codes.


 The source code is included in 2nd Step - configuring client/99 - the
 sources/ARCaMP. It differs from the original code - the key mappings
 are different and the default playlist has been altered. If you find
 out that the program works with your remote, but the buttons -> action
 mappings are screwed up, then edit the defs.h to match your scan-codes
 with your remote. Getting the scan-codes is quite easy:


      cat /dev/ttyS1 | od -t x2
      0000000 2000 7f10 7f10 7f10 7f10 7f10 7f10 7f10
      0000020 7f10 7f10 202a 7f10 7f10 7f10 7f10 7f10
      0000040 7f10 7f10 7f10 7f10 7f10 7f10 202a 7f10
      0000060 7f10 7f10 7f10 7f10 7f10 7f10 7f10 202a
      0000100 0f0f 0f0f 0f0f 0f0f 0f0f 2a0f 0f20 0f0f
      0000120 0f0f 0f0f 0f0f 2a0f 0f20 0f0f 0f0f 0f0f
      0000140 0f0f 0f0f 202a 1212 1212 1212 1212 2a12
      0000160 1220 1212 1212 1212 1212 2a12 1220 1212
      0000200 1212 1212 1212 1212 1212 202a 1212 1212



 /dev/ttyS1 is the serial port for my infrared receiver, yours might be
 different. od -t x2 converts the output to hexadecimal.


 The first eight bytes are just offset locations - ignore them. If you
 look closely at the strings it becomes clear that whenever you hit a
 the same button on the remote, you get similar looking strings of
 numbers. The first three rows are actually the fastforward button
 being hit three times. The repetition of ox20, ox2A, 0x7F, and 0x10
 suggest that 0x20 and/or 9x2A are remote-id number, while 0x7F or 0x10
 are codes for fastforward.

 The next three rows are for the play button (the scancode is 0x0F).
 And as you can see, the repetition of 0x20, 0x2A suggest remote-id
 again.

 The last three rows are for the stop button - 0x12.

 5.5.2.  Compiling ARCaMP.

 Just run make and copy the arcamp file into /data/bin directory -
 assuming you still have the initrd filesystem mounted under /data.


 5.5.2.1.  Different remote.

 If you have different remote, and the scancode-match procedure doesn't
 work, then you won't be able to use ARCaMP. Instead you will have to
 search for some software under Linux that will support your remote.
 Look at the ``Remote control programs'' section at the end of the
 document for some URLs.


 Just keep in mind, that you will have to modify /etc/rc.d/rc.audio (on
 the initrd fs) so that it will spawn a different program then ARCaMP.


 5.5.3.  mpg123

 The program is staticly compiled and put in /bin (on the initrd)
 directory. If you find it necessary to get a more recent version ,
 recompile it with -static flag and put in /bin.


 6.  Plexiglass box

 The box can be made of wood, metal or anything else. But the most
 simplest way of building ones box is to use plexiglass. Plexiglass
 under heat  - from a torch, kitchen stove - will warm up and is
 susceptible to bending. The disadvantage of plexiglass is that its can
 carry electric charge - thus its unadvisable to put electronic
 components on the plastic - use those small plastic pegs for
 motherboards - glue them on the plexiglass.

 The design of the box depends on your parts. If you have a small
 motherboard, low-profile sound card and network card, you can make the
 box 4"-5" tall. The placement of motherboard, power supply, and the
 infrared serial receiver all depends on your imagination.

 In the case of my box, the minimum I could get was 6" height (the
 motherboard + plastic pegs + ISA Sound card). Therefore I decided on
 building a wide box to compensate for the height. The shape of the box
 is semi-pyramid.

 During the design, heat and air circulation has to be taken into
 account. If you wish to make your system noise-less (without fans),
 make the box big, and drill holes on sides, and on the top so that hot
 air can raise and escape. You also might consider downclocking the CPU
 - that way you can use a heatsink instead of CPU fan. Another
 alternative is to drill holes one side of the box, and put a fan on
 other side, and have the CPU in the middle of the air-flow. Take also
 in consideration your power supply. The small power supplies (83W,
 40W) don't exhaust too much heat and can be safely left without a fan.
 Unfortunately, the bigger they get the more heat they exhaust - and
 the heat has to be drawn out.

 In my case I decided to use one fan to cool down the power supply and
 CPU. The fan is mounted on top of the power supply. The power supply
 has exhaust vents on top, from which heat escapes. The CPU is located
 20cm away from the fan, under 45" angle - also not that far away from
 the CPU I drilled some holes to suck in fresh air. What essentially
 happens is that outside air is sucked in thru the holes, passes over
 the CPU and then combined with the air from the power supply is sucked
 out by a fan. For pictures: check mpeg-box pictures
 <http://darnok.dhs.org/~konrad/projects/mpeg-box/>.



 7.  Answers to Frequently Asked Questions

 7.1.  Can't compile the kernel. It says: "2nd: No such file or direc�
 tory"

 Move the whole linux-2.2.16 directory somewhere else where the
 directory-name doesn't have spaces in itself.


 7.2.  My remote doesn't work with ARCaMP

 Tough! :P

 You will have to look for some other software that will support your
 remote control. Look in the ``Remote programs URL'' section.



 7.3.  The Linux kernel can't mount the filesystem.


 Look in ``Configuring  - NBP Network Boot Program''


 7.4.  How do I bend plexiglass?

 Get a torch and heat the opposite side of the plexiglass that you are
 going to bend. You should move the torch back and forth, not to fast,
 and not too slow. One minute - two minutes should be fine, if you warm
 up it too much, bubbles will appear. After you have heated the
 material, put in on table and slowly bend it. Keep it under the
 desired angle up to a minute.


 7.5.  The system doesn't boot up after I take the video card out.

 Go into the BIOS settings and change the Video Mode (it might be
 called something else on your system) and change from CGA/EGA or VGA
 to None.



 8.  References

 8.1.  Remote control programs


 �  IRC is a package that supports receiving and sending IR signals of
    the most common IR remote controls. It contains a daemon that
    decodes and sends IR signals, a mouse daemon that translates IR
    signals to mouse movements, and a couple of user programs that
    allow to control your computer with a remote control.  www.lirc.org
    <http://www.lirc.org>

 �  Cajun is a program that allows you to turn any computer (>75mhz)
    into a massive audio jukebox for your car or home. It uses the
    matrix-orbital serial display and supports the IRman infra-red
    remote control interface. Soundcard output is delivered to your
    (car or home) stereo for amplification. The software supports a
    hotlist and shuffle mode.  cajun.sourceforge.net
    <http://cajun.sourceforge.net>

 �  IRMP3 is a multimedia audio jukebox for Linux. IRMP3's strength is
    that it easily integrates into home, car, and mobile environments
    (where a keyboard/screen interface may not always be available). It
    supports several input and display devices such as infrared remote
    controls, LCD displays, network connections, and serial keypads. It
    includes a robust set of tools like alarms, sound environments,
    mixers, sleep functions, and more. It supports MP3 players and
    network-ready control & status monitoring, and includes a flexible,
    modularized source which allows functionality to be easily extended
    with user-developed code.  www.dpotter.com/irmp3
    <http://www.dpotter.com/irmp3>